In the ever-changing world of warehousing and distribution centers, pallet racking systems have ignited a revolution in storage. In addition to creating space, they also allow any organization to personalize its storage goals. You must realize that no two applications for racking are the same. Consequently, whether selecting pallet racking manufacturers or making an investment in a pallet rack system, one must keep the three primary factors in mind. These are inventory kind, size, and company activities. Pallet racking is a sort of storage that increases storage density by utilizing existing vertical space to arrange pallets of items in horizontal rows across many floors. Pallets are often loaded and unloaded onto the racks using a forklift truck.
Pallet racking systems come in different shapes, and depending on the form, they serve different purposes. Pallet racking systems can be designed for higher storage density or to facilitate product retrieval. They are therefore a beneficial addition to any type of warehouse. It’s like trying to find a needle in a storm while choosing the best Boltless Rack Malaysia system. Don’t worry, though! You’re going to go on an interesting voyage through the several alternatives available for pallet racking with this post. We’re delving deeply into each type, discussing everything from benefits that might change the game to acknowledging and addressing the drawbacks.
Pallet Stacking Frameworks: The Top Three
Selective rack
The most popular type of pallet rack is this one. It was designed to free up space and raise objects off the ground. The term “selective racking” refers to the ability of users to access pallet loads without having to move other pallets. Additionally, it works well with any type of forklift, negating the need for specialized lift vehicles. It’s inexpensive, flexible, and easy to modify to suit your particular requirements. It functions well if you don’t have a lot of pallets per Category and your storage needs involve frequent item access.
Pros
- The most popular type of pallet racks are those that allow direct access to every pallet in the warehouse: selective pallet racks.
- It is the most economical option in terms of cost per square foot.
- enables simple stock management.
- Accessible in an extensive array of sizes, abilities, and configurations for a particular fit.
Cons
- Reduced density of storage.
- Forklifts require wider lanes to maneuver.
- Applications: production, low-turnover sales, general storage, and handling food.
Dual-deep rack
This technique arranges one row of selected racking underneath another. When it comes to establishing high-density storage, the most economical option is to use a double deep box rack. It is perfect if you need larger storage concentrations, have a product with a short to long lifespan, or have a low to average number of SKUs distributed in medium to high volumes.
Pros
- Compared to selective pallet racks, it can store more items.
- Eliminate unneeded aisles to make more storage space available.
- It is simple to switch between deep and selective.
- Easy to relocate and move.
- Because more room is being used, it becomes more economical.
Cons
- To reach the pallets, you’ll need double deep-reach equipment and specialist forklifts.
- Particularly at higher elevations, people’s view of the back storage pallet is poor.
- Applications: Cold storage, paper, production, delivery centers, dry storage, food and beverage, and general warehousing.
Narrow aisle rack
For optimal space conservation, the pallet rack with narrow aisles is a great substitute. A side load forklift is used to load and unload the pallet racks. As a result, the shelves can be placed closer together and the aisles could be as narrow as five to seven feet. Pick and dump stations are not necessary for this kind of pallet rack because the order-picking machinery removes items directly from the pallets.
Pros
- Makes use of the vertical height of a place to reduce unused area
- Reduces aisle space to maximize storage.
- Every pallet will be reachable by forklifts, ensuring 100% accessibility.
- Adaptable and personalized to meet volume and space needs.
Cons
- Requires a specific type of forklift, which raises the cost.
- Less flexibility since it’s common to have to keep precisely identical SKUs in storage.
- Applications: perfect for large warehouses with several SKUs at low volumes per SKU that need to boost their storage density.
Drive-in rack
Forklifts can enter and leave a single aisle to load or unload goods in a high-level storage arrangement known as a drive-in Shelving Rack Malaysia. Forklifts simply drive onto shelves, place or pick up the items, and then take off. Pallets are retrieved and filled from the rack’s front side. With several components, this system assists in satisfying your specific needs. It can also fit different heights and depths.
Pros
- Increased pallet positions are used for storing at larger densities.
- Provide enhanced management of facility access and departure.
- Less room in the warehouse is needed.
- Narrows the aisle.
- Most cost-effective system.
Cons
- Unfit for a plant that manufactures multiple products.
- It is difficult to efficiently rotate time-sensitive objects due to the constraint in pick selectivity.
- Uses: general warehouses, high-turnover commercial merchandise, and large-scale storage of identical goods.
